Your process deserves the best : real-time monitoring, improved product quality and tangible savings. We have the solution.
At Poudres Durables, we offer much more than high-performance instruments such as Insitec particle size analysers and Parsum probes. Through our Consultancy service, we support you at every stage of integrating online particle size analysis solutions. This service is based on field experience and unique expertise combining particle size analysis, industrial process understanding, automation, and industrial communication.
Why choose Poudres Durables for your projects ?
Integrating online particle size analysis equipment is a strategic step that requires in-depth knowledge of processes and tools. Our specialists can address the main challenges of real-time particle size analysis to ensure the success of your projects :
- Representative sampling : Optimising product sampling.
- Adaptation to the existing process : Taking into account the specific constraints of your process and production environment (gravity flow, pneumatic transfer, limited space, ATEX regulations, standards, etc.).
- Communication and automation : Seamlessly integrating the equipment into control systems and automating data management for optimal use.
With our support, you can turn a technical project into a concrete opportunity to real-time optimisation and control to :
- Increase the productivity of your line.
- Reduce non-conformities and material losses.
- Improve the homogeneity and quality of finished products.
- Save on production costs.
Key stages of our service
1. Initial Diagnosis
Each project begins with an in-depth analysis of your needs and existing facilities : type of process (milling, granulation, sieving, dry or wet processing, etc.), particle size range, equipment placement, sampling points, current control methods, data archiving, and communication. This phase allows us to recommend suitable equipment and define its optimal integration into your production line.
2. Planning
We draw up a tailor-made plan including the definition of the key stages, the resources required and the deadlines. We work closely with your teams to ensure smooth integration.
3. Installation and Configuration
Once the equipment is selected, we install it on your production line. We also configure the interface and communication networks. Finally, we train your teams on these new tools.
4. Commissioning and Testing under real conditions
We validate real-time particle size measurements and their correlation with your laboratory analyses. We evaluate and optimise particle sampling quality to ensure reliable results. Real-time monitoring of your process allows us to identify variations that are specific to your process, and their impact on particle size distribution. We can then work with you to select the relevant monitoring indicators and set-up an alarm system.
5. Follow-Up
Once the equipment is operational, our service does not stop there. We analyse the collected data to monitor your processes 24/7, understand them and identify areas for optimisation. We assist you with troubleshooting and any technical or maintenance issues.
The Benefits for Your Production
Choosing our Consultancy service means :
- Optimised performance : Real-time particle size measurement allows your equipment to be set up as close as possible to your targets, increasing productivity.
- Reduced energy consumption : Precise control means you can limit over-consumption and avoid reprocessing of non-compliant products.
- New data that can be used quickly : Optimal use of on-line particle size analysers ensures a rapid return on investment and a better understanding of your process.
- A well-managed project : Personalised support allows you to focus on your goals while we handle the technical aspects.
- Greater peace of mind : A responsive technical support team that understands your objectives and production constraints.
Contact Us !
Want to take your industrial processes to the next level ? Contact our team for a personalised diagnosis and find out how online particle size analysis can transform your operations.
